
COLLEGE STATION, Texas, Dec. 4, 2007 – For the better part of a semester, Texas A&M University chemical engineering students in John Baldwin’s senior-level plant design course have been preparing for the professional environment they’re soon to encounter by undertaking a real-world assignment.
Their charge: design a fully functional chemical processing plant for the Celanese Corporation, a global leader in the chemical manufacturing industry.
This week, those students unveiled their final designs, and a select few received some very real-world recognition for their efforts, thanks in part to Celanese, the sponsor and judge of this semester’s “plant design competition” – part of a capstone course in the university’s Artie McFerrin Department of Chemical Engineering.
Ryan Deal, Kristen Gantt, Sean Hulsey and Jared Morgan are members of DHMG Engineering, the student team awarded first place by Celanese for its original designs of a methanol-producing industrial plant.
West and Associates, comprised of Kyle Gentry, Galen Hauth, Richard Schultheis and Brittaney West was awarded second place, and S.M.O.W., comprised of Jesus Mejorada, Matt Olson, Anthony Skach and Aaron Wilhelm, received third-place honors.
Each of the winning teams received a monetary prize from Celanese, and the first-place team also was recognized with a plaque commemorating its achievement.
The competition, explained Baldwin, a senior lecturer and head for lower division programs in the department, required students to conceptualize the comprehensive organization of a process plant – in this scenario, a methanol-producing plant that derives its product from synthetic gas.
It’s a task, Baldwin said, that his soon-to-be graduates are almost certain to encounter in some form as they enter their professional careers.
Chemical engineers, Baldwin said, often play the role of conceptual designers who are typically charged with designing entire sequences of operations associated with chemical manufacturing. Those operations can include such processes as distillation, boiling, condensation and other various and complex aspects of plant production.
“That’s what it’s all about – to move our students from an academic environment to a professional engineering environment,” Baldwin said.
“Before these students come into plant design, they are real engineers; they don’t know it. And what you see here is the discovery of ‘Gee, I can do this!’ You see the light bulbs going on. This puts together the project of a typical engineering environment here in an academic institution.”
Divided into eight teams, each consisting of four to five members, Baldwin’ students first waded through a 12-page problem statement, extensively detailing the scenario and the requested outcomes by the Celanese Corporation, which uses methanol as a starting point for a number of its acetic acid products.
The students then spent the semester researching – and in some instances even visiting – similar existing plants. They also picked the brains of Celanese officials, who made themselves available throughout the project.
“The main thing they do is contribute their time and energy to the project,” said Baldwin, lauding the corporation’s dedication to the competition and its students. “The monetary awards that are given are not nearly as valuable as the time that the company representatives contribute to our students.”
And that investment can pay off for both student and sponsor, Baldwin said, noting that in some instances student proposals are incorporated by the sponsor into its future plant designs.
“You’ve heard the saying about thinking outside of the box – these students don’t know where the box is, so they’re always thinking outside of the box,” Baldwin said. “And so frequently they’re coming up with ideas and suggestions that working engineers might not come up with.”
And students weren’t the only ones recognized by Celanese for their outstanding accomplishments.
As part of the event, Victor Ugaz, assistant professor and associate head for undergraduate programs, received the 2007 Celanese Teaching Excellence Award for his dedication and outstanding contributions to the education and professional development of chemical engineering students at Texas A&M.
“It’s an honor to receive this award because it’s chosen by the students; that’s what’s important to me,” Ugaz said.
“With teaching you have something that you can go to every day, and it is always rewarding,” he added. “The young people have a lot of energy, and you can really draw from that.”
Last semester, the current plant design competition sponsor began recognizing an outstanding faculty member in the department. The initial recipient of the award, presented that time by the Fluor Corporation, was Baldwin.
Celanese Corporation, which is based in Dallas and employs approximately 8,900 employees worldwide, is a global leader in the chemicals industry. The company manufactures acetyl products, including acetic acid, vinyl acetate monomer and polyacetal products. Celanese also is a world leader in the production of high-performance engineered polymers used in consumer and industrial products.
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